Bruce & Betsy Blais
Richardson, Texas USA

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Bruce's Interests - Projects

Here is some information on the projects that have kept him busy around the house in recent years. Read on for more.

This Web Site

You are looking at of his projects. He likes doing basic web sites. Being an engineer, he is more into function than glamour, so this explains its "Spartan" appearance. If he ever gets the time, he will develop some graphics capabilities along with some better site development skills, and his sites will be a bit more stylish.

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Garden Room

When we originally bought the house, it had a covered porch in back. While it was nice, Betsy wanted something a little nicer. He closed in the open side and installed casement windows. He then had the doors moved from the original exterior wall of the house to the new wall.

The walls were finished, a tile floor was put down over the original concrete floor and the results are seen above. This space makes for an excellent area for indoor plants as well as a peaceful place to sit and relax.

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Deck Rebuild 1

Bruce rebuilt the deck behind the house several years ago before he had a digital camera, so he doesn't have any digital photos. At the time, he squared off the original "L-shaped" design, made a concrete vault and sunk the hot tub. He also installed drain pipe underneath the deck so rain water from the gutters could be put back into the soil. He hasn't scanned any photos of it yet, but once he does, this section will be updated.

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Arbors

Since moving in back in 1997, we have done a lot of yard work. This includes a couple of arbors and a copper garden arch.

The first arbor built was out of necessity. The bay window in the kitchen had a west exposure and got direct sun in the afternoons. This is not a good situation in the summer in Texas.

This arbor is essentially a 6' x 10' plantation shutter made of 2 x 6 treated lumber and deck planks. The deck planks were "louvered" so they can be adjusted to control the time and amount of light hitting the window and flower beds below. 

The second arbor was made to hold a yard swing. Not wanting "tacky" big box store swing on the deck, he offered to build a formal swing arbor back by his "grill area".

Being an engineer, he need a set of drawings and materials list to get started. This is a "shot" of the plan done to scale in Visio. The arbor is made out of 4 x 4 posts, 2 x 6 cross members and a 2 x 2 top covered in landscape screening. There is a 4 x 6 main cross member in the center that supports the swing.

This is a photo of the finished arbor a few years after it was completed.

Betsy was interested in garden arches, but everything we looked at was expensive and cheaply made. For about 20% of the cost of a ready-to-assemble low-grade steel arch, he was able to buy the copper tubing and fittings to make a really nice one.

With a plan, measuring tape, hacksaw, torch and solder, he was able to build this copper arch. Later in the summer, the Mandeville will cover the arch completely.

Here is a shot of one of the joints after about 4 years in the weather.

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Brick Mailbox

In April of 2008, he finally decided to do something with that pile of bricks left over from some work we had done on the house. Never having done a brick mailbox project before, he thought he would give it a try. The results are seen below.

The base is a 4" concrete slab with a 7" diameter by 36" deep pier to stabilize it. The pier has four pieces of rebar that fan out and connect to the steel in the base. Two additional pieces of rebar run all the way to the top of the structure. The brick shell is poured solid with concrete so it should be able to survive a minor collision with a vehicle without damage.

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Radiant Barrier & Insulation Upgrade

In the winter of 2008-2009, he upgraded the attic insulation and installed radiant barrier. The materials were really cheap, about $0.30 per square foot, but it was a lot of work to install the radiant barrier. Read on for a summary of the process he used.

First, he installed cross-members for the flat-top chamber or plenum at the ridge. This plenum is ventilated by thermostatically-controlled power vents that pull air from the soffit vents up between the barrier roof decking and exhaust it out the top of the roof. The barrier material is perforated, so it also ventilates the attic below the barrier.

Second, he raked back the blown-in insulation and placed R19 bats. You can also see one of several 18" x 96" boards he used as work platforms. These were cut from a sheet of 3/4" plywood.

Third, he installed insulation barriers around the recessed lighting for ventilation. These were made from some old rigid duct he had laying around.

Next he stapled up the reflective foil radiant barrier, moving the blown-in insulation back as he installed it. He used attic blanket around the perimeter to keep the blown-in from dropping into the soffits. This is an optional step and could have been skipped since the radiant barrier went all the way down to the ceiling joists, but it did help him get the blown-in insulation to the right depth.

Here is a photo of the finished job for the second floor attic. You can see the vents for the recessed lighting and duct-work coming up through the insulation.

The upper attic is shown above and was nearly 1,000 square feet in size. The attic over the main floor shown below was nearly 3,000 square feet in size. Since putting in the barrier, the temperature in the main attic has stayed below 100 degrees Fahrenheit during the hottest parts of August.

The most difficult part of the project was getting the insulation attached down at the the eves and getting it pulled out straight. The plywood work platforms helped with working in the "low" areas, and he made  spindle out of a broom handle to hold the roll of foil. The spindle and roll were attached to the roof rafters using plumbers strap. This made it easy to pull out long sheets of foil and staple them up. He used an electric stapler and over 4,000 staples.

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Foundation Repair

Texas experienced one of the worst droughts in history during the summer of 2011. The front of the house has settled slightly over the years, but the extremely dry soil conditions caused as much settling in 3 months as had occurred in the last 30 years. The amount of settling became very evident from the cracks in the brick at the front door.

Inside, it was just as bad. Here is a shot of one of the columns in the foyer.

As result, we had to have the front of the house jacked using concrete press-in piers.

The photo below shows the construction crew digging 13 "access holes" along the front and sides of the house. The orange tags show the location of each pier.

Once the "access holes" were dug, pier sections were pressed down to bedrock using a hydraulic cylinder and the weight of the house.

Each pier was capped and hydraulic jacks were used to level the house.

Once the house was leveled, a pair of support cylinders were sized to fit between the cap and the bottom of the footer for the main slab. One cylinder was placed next to the jack. A shim plate was placed between the top of the cylinder and the bottom of the footer. The jack was then removed and a second cylinder and shims were installed.

Once the slab was checked for level, the holes were filled and that part of the job was completed.

The final step was to patch the cracks in the exterior brick veneer.  The entire job was done in one day.

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Hall Bath Renovation

In the Fall of 2011, after the house was re-leveled, we coincidentally had a leak in a sewer line under the hall bath in the front of the house. To repair it, they had to break out a section of floor. The photo below shows the floor after the repair was made and floor patched.

After removing the remaining vinyl, Bruce set new ceramic tile. 

Step three was to grout it.

Once properly set, the toilet was reset and bathroom returned to its original state, except with ceramic tile instead of vinyl floor covering.

 

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Edging

In March of 2012, Bruce and Betsy replaced the edging in the yard. The original edging was probably 25 years old and reached the end of its life. They started in the back, removing the old edging. Here is a shot of Betsy dismantling the old edging prior to installing the new.

Next, it was time to put the new edging in. The way the old edging was installed, the width of the beds varied, so they made all the beds the same width. In the process, they ended up having to remove some of the lawn. The photo below shows Betsy digging out some of the grass.

They also replaced the edging in the front yard which is not pictured.

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Deck Rebuild 2

The redwood deck had reached its end of life, so in the spring of 2013, it underwent a major restoration. The ends of the planks were beginning to rot off, making it unsafe. Below is a photo of the way it looked at the start of the project on May 4th.

The new planking and trim was in the garage waiting to be cut, stained and installed. The planks and trim were cut and stained first to be able to get good coverage on the ends and edges. The 2 x 6s were used for the deck planking and the 2 x 4s for the edging.

By Sunday, May 5th, one side had been stripped of its planking. Some of the old planks were laid across the longitudinal supports to serve as a walkway.

By May 13th, the structural repairs were made to the left half and the planking was half complete. Galvanized flashing was added this time to protect the framing. Last time, dirt and leaves collected in the crack at end of the planks, rotting the ends and the framing underneath.

The decking continued on the west side until all but one board was installed. This board had to be cut to s special width and was saved to last so I would only have to set my table saw up once.

Next, the east side was "deconstructed", at least up to the hot tub.

After some minor repair work to the frame, the deck boards were cut, finished and installed. Below is how it looked at the end of the day on Sunday, May 19th. The very ends of the deck boards have not been fastened down at this point and vary in spacing. This is because  the outer edge of the frame still needed adjustment to provide a uniform space between the end of the boards and the frame. Once the frame is adjusted, the ends of the boards were spaced and screwed down.

The final step in the restoration project was to raise the hot tub so the planking under it could be replaced. On June 3, the hot tub was drained, the controls and plumbing were disconnected, and it was raised up enough to get access to the bezel and planking under the lip. Once high enough, it was blocked from underneath and the stacks of blocks on top were removed.

Once the decking around the hot tub was replaced, it was set back in and below is a shot of the finished project.

The "official" finish date was June 22nd.

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Irrigation System Conversion

In 2013, the area went into Stage 3 water restrictions due to the continuing drought. These restrictions limited "lawn sprinkling" to one day per week, but allowed the use of soaker hoses for foundation protection. Soaker hoses were placed in the beds around the foundation, and were used for manual watering.  Fortunately, Bruce designed the original above-ground irrigation system with several foundation watering zones. These zones were converted to "drip" irrigation using the soaker hoses being used for manual watering. This was done by removing several spray heads and connecting the soaker hoses to the original above-ground system using several riser "tee" points and cutting off the hose connections.  The photo below shows a typical connection at a former riser location.

A spray-head riser was removed and a street elbow was used to connect to the main line next to the foundation. A 25 psi regulator (gray) was connected to the elbow. The regulator was needed to drop the line pressure to a value the soaker hoses could handle. The white coupling was used to transition between the regulator and hose barb. A short piece of hose was used to connect a tee, and the the soaker hoses. The mulch was raked back and the soaker hoses were laid on top of the soil. Once the soaker hoses were in place, the mulch was raked back over the hoses, hiding them from view and protecting them from sunlight.

The mulch is raked back in the photo below to show the hoses under the mulch.

There are four hoses in the bed above. Three of them are obvious. The fourth hose is just to the left of the flowers in the center of the photo.

Some of the perimeter zones also included grass. The photos below show the installation of drip-line in one of the lawn areas.

The photo below shows the first line being placed parallel to the foundation. The grass was cut with a square-nosed shovel and the drip line was placed in the cut in the grass at ground level. The end was initially placed in the ground because the line ran under a piece of landscape edging into a bed with ground cover, and this was necessary to determine the length.

The line was run down the side of the house past the point where it was going to be hooked into the conventional irrigation zone. The photo below shows the riser that will be used to feed the drip line.

Next, the riser was removed and a street elbow was inserted.

Next the regulator and tubing adapter was installed.

Once the connection point into the drip-line was determined and a tee was inserted as shown below. The drip-line continued towards the right to a manifold for additional lines.

Additional drip-line was added and connected to a manifold at distant end of the side yard. The photo below shows the two additional lines in place and in the process of being "planted."

The photo below shows the completed installation.

The photo below shows the drip-line in the grass at the level of the dirt. This allows the drippers to flow freely while keeping the drip-line down in the grass for protection from mowing. The photo was taken right after the grass was cut.

The final step in the process was to plug the remaining risers on the zone. The photo below shows one of several plugged riser connections.

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Drip System For Planters

In addition to converting the main irrigation system to use soaker hoses in 2013, a separate drip system for potted plants and hanging baskets was also installed. This was a single zone controlled by a separate controller.

Check back later for photos of this installation.

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Air Conditioning System Replacement

Check back later for photos of this installation.

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Flower Beds Restoration

The beds at the Blais house were nearly 20 years old and were last rehabilitated in 2012 with new edging. At that time it was apparent that the soil and weed block were in need of rejuvenation. In the spring of 2015, the work on bed restoration began with the bed around the back yard.

The first step in the project was to determine how much compost, weed block and mulch would be needed. Bruce has a scaled drawing of the property, so determining the area of the bed was easy. He figured 1" of additional compost could be added without having to remove any of the existing soil in the rear beds, and this calculated out to be just over a cubic yard. Below is a photo of just over a cubic yard of compost in the Suburban.

Below is a photo of showing the beds around the back yard at the start of the project.

The first step was to remove the yard art, drip lines, mulch and what was left of the weed block. Weed block has a 10 year life, and the stuff that was in the beds had reached the end of its life. Many of the smaller flowers were removed, but the larger and more delicate ones were left in the ground.

Next organic compost was laid on to a depth of 1" and tilled in. Many of the smaller flowers were temporarily removed to facilitate tilling.

After tilling, the soil was leveled, new weed block fabric was laid down and the drip lines were repositioned. Openings were cut into the weed block for the larger flowers as the weed block was installed. At this time, the smaller flowers were re-planted, and they also took this opportunity to rearrange some of the plant groupings in the garden.

With the plants and yard art re-installed, it was time to add new cedar mulch. Betsy and Bruce prefer to use cedar mulch because cedar is a natural insect repellant. Below is Betsy placing mulch around the Columbine.

Below is Bruce putting the finishing touches on spreading the mulch.

It looked good when it was all done. The photo below was taken after a good, soaking rain the night after they finished the project.

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Drip Irrigation Rework

 

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Electric Garden Fence

In the fall of 2016, Betsy decided to convert part of her flower beds to a vegetable garden. The only problem was going to be keeping the varmints from dining on her delicacies. Being an electrical engineer, Bruce figured an electric border would likely keep them out, so he made a low fence using old sprinkler risers, and electric fence charger and some wire.

It is a bit difficult to see in the photo above, but there are three wires, two inches apart running through small holes drilled in the risers. The photo below provides a better view of the wires.

To keep the varmints from coming over the wood fence, he installed both a hot and ground wire on top of the fence. 

The hot wire is on the the insulators and the ground is run along the top of the fence under the insulators.

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New Sink Faucet & Reverse Osmosis Filter

Bruce had been suggesting they install a reverse osmosis filter at the sink as an alternative to buying bottled water in bulk. In May, 2017, they finally did it. Bruce researched the various models available and settled on the Krystal Pure KR10. It did a good job on filtering and had the lowest recurring cost for the replacement filters and membrane.

The first thing to do was to replace the existing sink faucet. He did this so they could have one with a pull-down sprayer and free up the hole in the sink used by the hand sprayer. The photo below shows the old faucet removed and the back of the sink being cleaned prior to installing the new one.

Next, came the under-sink work associated with installing the new faucet and filter. At this point the faucet is installed and the RO filter is next.

The photo below shows the final under-sink installation.

The photo below shows the finished project with the filtered water faucet installed on the right side.

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Fence & Deck Restoration

John Markham, one of Bruce's mountain biking friends, owns a wood restoration company, so when the time came to refinish the fence and deck, John got the call.

The first step was to wash it with bleach to remove the old stain.

Next, the new stain was applied. John recommended an oil-based stain which Bruce felt was the best product for the application.

The finished deck, west end.

The finished deck, the east end.

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West Fence Rebuild

We got about as much life out of the fence out of the fence on the west side of the house. The replacement began with pouring a concrete curbing under the fence.

The first step was to place a concrete curb under the end skirt on the shed to keep critters from trying to live under it.

Next, the area under the old fence for the storage area behind the shed was excavated and formed.

The photo below shows the storage area with the decking remove.

Once the concrete curbing was completed under the fence for the storage area, the skirting was replace.

The old fence boards and stringers were removed and new ones went up.

The remaining 75' fence was removed and the posts extracted. Bruce used a tripod made of 8' landscape timbers and used a 4,000 pound ratchet hoist to yank them out, concrete base and all.

Next, the new galvanized steel posts were set in concrete.

Bruce used the top and bottom stringers to keep the posts in position while the concrete was poured. This was a two-step process. The posts were set and he excavated and formed up the curbing.

The final stages of pouring the curbing.

Once the concrete had set, the stringers were finished and the fence boards were installed.

Bruce drilled and prefinished the boards and fastened them with 2" deck screws. This is a board-on-board design without any cracks visible between the board. Total length was 96 feet.

The concrete curbing provides a nice barrier with the neighbor's yard and keeps his Bermuda grass out of Betsy's flower beds.

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Driveway Widening

Betsy was very nervous backing out of the driveway when the Suburban was parked back there. Since Bruce had the concrete mixer, he decided to widen the driveway by 2' to give her some extra room.

The photo below shows the stabilizing sand going into the excavated area.

Next, #3 rebar on 11' spacing was installed and the concrete was poured.

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Shed Patio

There was a small area at the end of the sidewalk on the west side of the house and the shed that was difficult to maintain. Since he had the concrete mixer, he decided to pave it over with Oklahoma Native stone.

Bruce made a design and materials list. Below is a load of stone that would be used to finish the area.

Since there was a 3' easement along the property line, Bruce built the patio in two phases. The section next to the fence can be removed if ever needed. He also installed a channel drain up next to the shed to drain the water away from the shed.

First, the 3' section over the easement next to the fence was poured.

Next the section by the shed was excavated and prepared. This also included extending the 4" drain line for the gutters, the main irrigation line and drip irrigation line. The drain line for the gutters connected to the channel drain and were extended to the alley in the rear.

The photo below shows the second section pour.

Finally, the stone was set and the rain barrel was reinstalled. Pavers were used for part of the area since the natural gas line comes through that area.

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Air Purifier

Bruce and Betsy had been using a free-standing UV air purifier for years, and when it came time to replace it, they opted for one installed in the air-conditioning system. After some research, Bruce decided on the REME*HALO by RGF Environmental. It uses a combination of PHI, PCO, Bipolar Ions, UV, Hydrophilic and cold plasma to purify the air. The brochure is shown below.

The sanitizing element installed in the distribution plenum at the output of the air handler and is wired into the blower. This turns the unit on whenever the blower is operating.

Below is a close up of the REME cell.

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Version 1.1, October 14, 2019